CNC Machining Custom Gears Wear Resistant Self Lubricating Plastic Sprocket Nylon Cylindrical Gears

Product Description

Oil-containing nylon sprocketsCustom gearsLarge modulus plastic POM gearsBevel gears
Nylon gears, acetal (also known as Delrin) gears, and UHMW rack and pinion were originally introduced to the market to fill niche applications; however, this is no longer the case as plastic gears have quickly become a disruptive technology.
While most gears are traditionally made from various metals, plastic gear technology is pushing the previous limits of load carrying, torque handling and gear drive capabilities. These plastic gears and racks are identical in design to metal gears and racks, so they are directly interchangeable with steel and other OEM and custom metal gears and racks.

For nylon gears, self-lubrication is a key advantage. An ongoing problem with many metal drive gears is the need for external lubrication, a major problem when the gear is inaccessible or the lubricant only exacerbates the problem (such as gears operating in high dust or grit environments). Can withstand the same load requirements for many applications with longer part life. Many specialty grades are also available to enhance certain properties (such as tensile strength or abrasion resistance) or to meet certain requirements (such as FDA and USDA regulations). Nylon also has high compressive strength and an excellent coefficient of friction at a cost comparable to or lower than alternatives.
About Acetal, also known as Delrin, is ideal for close tolerance gears that operate in harsh environments and do not expand or contract significantly under extreme temperature changes. These acetal gears are typically quiet in operation while providing exceptional strength, toughness and low friction. Acetal gears have even recently found their way into the automotive industry, where load and torque requirements have traditionally limited the usefulness of plastic gears.
UHMW and other high-performance plastic gears and racks offer the advantages of reduced wear and noise reduction compared to their metal counterparts, and UHMW is often considered when impact resistance is key. Many customers report that their UHMW racks have component life that is 10 or even 15 times longer than metal racks.
In addition, we can also customize large modulus gears of other high-performance materials, please contact us for the latest material quotation

Descriptions:
(1) According to the different strength and performance, we choose the steel with strong compression;
(2) Using Germany professional software and our professional engineers to design products with more reasonable size
and better performance;
(3) We can customize our products according to the needs of our customers,Therefore, the optimal performance of the
gear can be exerted under different working conditions;
(4) Quality assurance in every step to ensure product quality is controllableProduct parameters

Product parameters

Products	Gear
Module	M0.5-M10
Precision grade	DIN6, DIN7, DIN8, DIN10
Pressure angle	20 degree
Material	C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
Heat treatment	Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment	Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application	Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems. Automated warehousing systems.
Machining process	Hobbing, Milling, Drilling, Shaving, Grinding

Application

If you have any problems or want to get the quoted price of any plastics or machined components, please feel free to contact us. Our engineers will reply to you as soon as possible.

Our products cover auto parts mold, electrical appliances injection mold, medical machinery and so on. We provide products and services to more than 60 countries and regions in the world, including Europe, the United States and Southeast Asia.
 

Our Factory

Our factory has 100 sets of precision processing equipment, welcome to visit our factory!

The factory covers an area of 10,000 square meters Production equipment has the original American imported Haas CNC machining center, wire-electrode cutting, electrical discharge machine,Perforating machine, injection molding machine, CNC milling machine,CNC hobbing machine, CNC lathe, CNC milling machine, CNC lathe, CNC milling machine, grinding machine and other machinery and equipment.
One-stop Service
OEM, ODM, Customization service,Reasonable and competitive price,Design for Manufacturability (DFM) analysis with every quote,Short Delivery Time.
Reliable mold expert 15+ years' experience, Cooperated with many world famous brands for many years, Specialize in large and complex injection mold making, One-stop service from design to production.
 

Certifications

Companies strictly enforce the ISO9001(2008)international quality certification system, the product quality conforms to the eu RoHS standard.

 

Our Exhibition & CCTV Interview

Buying Instructions
Q1. Can samples be produced?
A1. Yes
Q2. What is the accuracy of the products processed by the drawings?
A2. Different equipment has different accuracy, generally between 0.05-0.1
Q3. What craftsmanship do you have for processing accessories?
A3. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q4. What are your processing equipment?
A4. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q5. Can you help assembling the product after it is made?
A5. It's okay
Q6. What certifications or qualifications does your company have?
A6. Our company's certificates are: ISO, ROHS, product patent certificates, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. It is ok. Surface treatment: spray paint, silk screen, electroplating, etc.