0.6 Small Rack Mold Plastic Metal Gear
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| Customization: | Available |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Customization |
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Basic Info.
- Model NO.
- J1
- Gear Position
- Customization
- Manufacturing Method
- Customization
- Toothed Portion Shape
- Customization
- Material
- Customization
- Type
- Customization
- Specification
- customization
- Trademark
- customization
- Origin
- Guangdong, China
- Production Capacity
- 50000pieces etc.
Product Description
To map hobbing processing 0.4/0.5/0.6/small gear mold plastic rack and pinion gears Metal powder metallurgy parts machine gear
Advantages of metal gears
Metal gears have good durability, high transmission efficiency, good wear resistance, no frictional wear with bearings and other parts; internal structure is easy to control, reducing transmission system failure rate; strength can reach higher standards than commonly used plastic gears; higher surface hardness requirements; have a larger transmission ratio, more flexibility in use; can withstand greater loads, higher transmission efficiency.
So why should customers prefer innovative plastic gears for their machines rather than metal classics? Below we illustrate the characteristics and advantages that distinguish our vast production.
The characteristics of plastic gears compared to metal ones
Weight reduction:
The specific weight of plastic is almost six times lower than that of steel; this translates into a lower weight of the component and therefore of the entire application which affects performance and consumption;
Reduction of the transmission of vibrations:
On a mechanical level, plastic gears, compared to metal ones, have the ability to absorb vibrations. This is due to the intrinsic nature of technopolymers and plastics in general, which makes possible to dampen noise and therefore reduce the transmission of vibrations;
Self-lubrication capacity:
The molecular structure of the plastic guarantees such a low friction and wear coefficient that in some cases makes lubrication superfluous;
Resistance to high temperatures and chemical agents:
The evolution of technopolymers and plastic in general allows the use of our transmission elements in applications requiring high temperatures (up to 250°) and/or operating in chemically aggressive environments.
Reduction of machinery management costs:
Choosing the thermoplastic gears produced by Stagnoli means deciding for a durable and performing element, which requires not only less maintenance on the machinery, but also the elimination of a subsequent assembly phase of the components with an obvious reduction in time and costs.
USE OF PLASTIC GEARS: ADVANTAGES AND BENEFITS
So why prefer a polymer gear to a metal one? The advantages of this choice are all borne by the performance of the machinery, to optimise production times and costs:
Significantly decreased noise,Low weight for the benefit of the machinery,No lubrication is required. Reduction of the friction coefficient,Elimination of rust formation
Do you want to speak with our team of technicians to design together the plastic gears that improve the performance of your machinery?
Feel free to contact us to learn more
Product Paramenter
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Products
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Gear
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Module
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M0.5-M10
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Precision grade
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DIN6, DIN7, DIN8, DIN10
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Pressure angle
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20 degree
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Material
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Aluminum,Brass,SS C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
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Heat treatment
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Hardening and Tempering, High Frequency Quenching,Carburizing etc
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Surface treatment
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Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
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Application
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Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems.Automated warehousing systems.
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Machining process
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Hobbing, Milling, Drilling, Shaving, Grinding
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The main advantage of steel planetary gears is that they are able to carry larger torque loads. Although some of our sintered metal gears can carry a pretty large torque load as well, steel planetary gears are much more customizable and can still handle large torque loads.
Descriptions:
1.According to the different strength and performance, we choose the steel with strong compression;
2.Using Germany professional software and our professional engineers to design products with more reasonable size and better performance;
3.We can customize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;
4.Quality assurance in every step to ensure product quality is controllable.
Our Factory
Specializing in the production of "engineering plastic accessories" of high-tech enterprises, the company has a set of imported production equipment and CNC processing equipment, processing means advanced, strong technical force.
(Our factory has 100 sets of precision processing equipment, welcome to visit our factory!)
The factory covers an area of 10,000 square meters Production equipment has the original American imported Haas CNC machining center, wire-electrode cutting, electrical discharge machine,Perforating machine, injection molding machine, CNC milling machine,CNC hobbing machine, CNC lathe, CNC milling machine, CNC lathe, CNC milling machine, grinding machine and other machinery and equipment.One-stop Service
OEM, ODM, Customization service,Reasonable and competitive price,Design for Manufacturability (DFM) analysis with every quote,Short Delivery Time.
Reliable mold expert 15+ years' experience, Cooperated with many world famous brands for many years, Specialize in large and complex injection mold making, One-stop service from design to production.
Certificate
Application
Guangdong Engineering Plastics Industries Co., Ltd! We have the professional engineer teams and sales teams, and we have technology and experiences in engineering plastic industry for morethan 15 years! Our company is located in Huangpu District, Guangzhou City, China, where the logistics is developed! With the rich experiences and technology for manufacture, design,research and development ability, support personalized customization. We have full set of high efficiency producing equipment and advanced numerical control machines, such as: molding injection machines, CNC molding manufacture machines, fine carving machines, Horizontal lathes, milling machines. We can customize all kinds of Engineering plastics products according to our customers'drawings or samples.
Our company is developing in the mode of quality for survival, brand for development and customer's demand, welcome new and old customers to visit our factory for guidance.
Our Exhibition & CCTV Interview
Buying Instructions
Q1. Can samples be produced?
A1. Yes
Q2. What is the accuracy of the products processed by the drawings?
A2. Different equipment has different accuracy, generally between 0.05-0.1
Q3. What craftsmanship do you have for processing accessories?
A3. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q4. What are your processing equipment?
A4. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q5. Can you help assembling the product after it is made?
A5. It's okay
Q6. What certifications or qualifications does your company have?
A6. Our company's certificates are: ISO, ROHS, product patent certificates, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. It is ok. Surface treatment: spray paint, silk screen, electroplating, etc.
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